Prototyping

Prototype construction is an essential part of the development of electronic devices.
In this way, we realize enormous safety potential for our customers, since we complete all tests and certifications before series production.
In addition, we increase efficiency: In our customer projects, prototypes have reduced the error rate according to SOP by up to 27%.

Efficiency, precision and interdisciplinary competence

In our prototyping shop, we make prototypes for our customers for two main reasons:

Assuring the
Functionality

  • Functional Validation: Does the product behave as desired and planned?
  • Securing the investment: tests on the prototype before series production
  • Cost Reduction: Optimizations for Serial Production
  • Optimize follow-up processes, make designs easier to assemble

Reducing
Time-to-market

  • The basis for decision-makers, coordination and approval processes
  • Software development on the real product, parallelization
  • Certifications: Risk minimization through early certifications (before series), EMC etc.

Prototyping with SGS Solutions

Regularly, we rely on your planning and sketches, if they are available. Otherwise we will develop them together with you.
We have everything in-house for the production of functional models for electrical devices: experts, machines, tools.
Some components at a glance:

Manufacture, assemble, manufacture cable sets.

Milling metal parts, 3D printing parts (also complete devices). CNC milling and lasering with original dimensions to precisely determine space requirements. We test it like we do on the final product.

True-to-original impressions of the design and design variants using 3D printing.

CNC and 3D printing – essential tools for near-series prototypes

For your success

How prototyping by SGS Solutions contributes to your success.

Prototyping is important, so we have a separate line for that.
We don’t wait for a slot in mass production, but create your prototypes particularly quickly.

Depending on the status and requirements in your company, we also support you as an extended workbench. Otherwise we are happy to take over the entire process.

Since we have scalable production in-house ourselves, we are very familiar with it. We build your prototypes so that your products will bring you profit in the series.

We are your contact for strategic cooperation: Our portfolio includes all services from development, assembly, mass production to maintenance service.
We know and can do the processes and know what is important now and in the further development of your product.

Haptic prototypes are extremely useful. Digital, virtual prototypes offer an interesting economic optimization if you want design changes in quick iterations.

For your successful projects

Write us an e-mail, or let us just have chat, we look forward to.

SGS Solutions in the product lifecycle

If you are looking for efficient solutions for the upstream and downstream processes: We have a unique portfolio and cover the entire spectrum for successful electronic products.

ReparaturWartung Featured

Repairs and maintenance

Accurate. Integrated into your processes. Increasing your returns.

Gerätemontage Featured

Device assembly

Procurement. Assembly. Tests. Packaging. Logistics.

EMS Featured

Contract manufacturing electronics

Flexible. Scalable. From a single source. EU compliant. In Germany or offshore.

Softwareentwicklung Featured

Software development

Hardware related. Interdisciplinary. Efficient.

Schaltungs HW Entwicklung Featured

Circuit and hardware development

Your end product in focus. Solution oriented.